ALLUCAN AG

relies on Fronius multiprocess welding machines

ALLUCAN sign on company building

ALLUCAN AG: Expertise in aluminum welding

ALLUCAN AG has established itself as a leader in aluminum processing. The company’s portfolio encompasses the production of prototypes and series components for various industries, including railroad, transportation, power and high-current transmission technology, shipbuilding, and aircraft technology.

Industry: General Industry, Commercial Transportation

Company HQ: Bremgarten, Switzerland

Sites: 4

Employees: approx. 70

Manufacture of: High-grade aluminum structures and products

Fronius products used: iWave AC/DC Pro 500i,   WeldCube Premium

Processes: Standard, Pulse,  PMC (Pulse Multi Control),  LSC (Low Spatter Control), CMT (Cold Metal Transfer)

Allucan
Markus Jäger
“Thanks to Fronius, we can switch flexibly between the different welding processes at the touch of a button. This flexibility—in particular the savings in working time and space requirements—is greatly beneficial to us. All Fronius welding machines stand out due their exceptional service life and stability, and especially noteworthy is the availability of spare parts for many years, which ensures that we can continue to rely on the devices in the long term. That’s why they are so popular with us.”
Markus Jäger, CEO

The challenge at ALLUCAN

The production of lightweight aluminum components, such as transformer enclosures and special housings primarily used in high-performance locomotives and high-speed trains, is subject to strict quality standards and high safety requirements. This demands precisely placed welds with consistent geometries and layer build-ups. Up to 20 or more weld layers have to be produced, depending on the material thickness.

Large aluminum component manufactured by ALLUCAN

The solution: versatile multiprocess welding machine

For the additive build-up process, ALLUCAN AG chose the iWave AC/DC Pro 500i multiprocess welding machine—a versatile device that takes care of every process. Advanced technologies such as CycleTIG enable precise control of the heat input and guarantee unbeatable control over the arc. The RPI auto intelligent ignition function ensures fast and reproducible ignitions regardless of the material properties, without the need to manually adjust the ignition parameters. The welding packages Standard, Pulse, PMC (Pulse Multi Control), LSC (Low Spatter Control), and CMT (Cold Metal Transfer) are available to satisfy the various welding requirements.

Close-up of an ALLUCAN aluminum welded component

Product in use

iWave AC/DC Pro 500i
One welding machine for every welding process
Change process at the touch of a button
All welding process variants available
iWave AC/DC Pro 500i

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